Key Process:
1.Collect the key material-2 aluminium plates and 2 timber rectangle mould
2.Rub out the angle of the timber mould to smooth and with specific radian under standard
3.Place mark on the aluminium plate used to build up the border of tray
4.Use the modified mould to mark out the 4 angle of aluminium plates and cut out the sharp part and like the mould
5.Fix 2 moulds and a marked plate together like burger on the specific device, and try to smash it and make it as vertical as possible the the plate[IMPORTANT]
6.Cut the redundant part of the corner and planishing in order to make 2 aluminium tray combine perfectly
Compared with last 2 project, this project produce more difficulty on understand of conductivity, shrinkage and the smash accuracy on the material. During step 5, i am not follow it at the beginning, what my method is try to fix it on the table with 2 fixator, because there is only 2 reasonable fixed device can be applied and there is whole class waiting to use. This method is exposed to many problem when i shaped the tray. 2 single phases can not keep the burger much stable in ideal, and it can only offer one surface to me to work, many loose and tight fixator movement required, which caused it is so easier to make the wrong smash and reduce the quality and the efficiency. As result, i was failed on 2 material.
After correct the method by using the fix device, it offer a much comfortable experience on smash work but still have difficulty. Despite of making the border of the sides, the shaping on corner is most difficult part in this project. Whether it begin from the length side or the wide side, the other side will be influenced. It is required to offer equal pressure to each side, once put more strength at one side, the other side will produce a small gap, and this gap might really affect the overall performance of the project. Besides, after knocking, there is a little glitch that it is quite hard to get your tray out of the mould, i finally pry it out but it make a bit shape change, and i try my best to overcome this shortcoming but it still looks not much pretty.
After correct the method by using the fix device, it offer a much comfortable experience on smash work but still have difficulty. Despite of making the border of the sides, the shaping on corner is most difficult part in this project. Whether it begin from the length side or the wide side, the other side will be influenced. It is required to offer equal pressure to each side, once put more strength at one side, the other side will produce a small gap, and this gap might really affect the overall performance of the project. Besides, after knocking, there is a little glitch that it is quite hard to get your tray out of the mould, i finally pry it out but it make a bit shape change, and i try my best to overcome this shortcoming but it still looks not much pretty.
The correct method: fix device
Finished mould after rubbing
The 'burger'
Try to combine them
Mark on the plate and cut off angle
Taped them together better to be rubbed
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